High Consistency Pulper with Decontaminator
Samarth High Consistency Pulpers are equipped with a special cast cum fabricated H D screw rotor having three numbers of flights revolving at moderate speed. Due to gentle uniform slushing and flight profile, the rotor transmits energy which generates fiber-to-fiber friction at high consistency without any cutting of contaminants. The uncut plastics & other contaminants are then removed from Decontaminator.
Principle
Application
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Mixed Waste
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Waste paper to be deinked (Newsprint / Writing Printing paper plants)
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Brown grade (OCC / NDLKC etc) kraft.
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Polycoated type of paper
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Virgin pulp
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Wet strength type of paper.
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Easy separation of fibers and contaminants such as plastics, films, adhesives, etc. without cutting them and making their elimination easier in the Decontaminator.
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High operating consistency from 15 to 18% depending on the type of furnish.
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Good defiberating due to mechanical fiber-to-fiber friction and high operating consistency helps easy separation of Ink from the fibers.
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Cuts down the consumption of Deinking chemicals substantially.
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Low specific power consumption.
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Defined degree of disintegration due to batch operation.
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Belt drive upto 15m3.
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Gear drive for pulper above 18m3 Rotor directly mounted on gear box output shaft.
Features
Technical Specification
Technical Specification
D Pulper
D Type pulper operates at low consistency and is ideally suited for brown-grade applications. The most integrated and modular concept for coarse contaminant removal at low and medium consistency with the Hydrapurge, Junk Trap, Drum Screen and D Type Slusher Vat.
The D Type Pulper is equipped with a D Tub and Vokes-type rotor. The pulper can be operated continuously or batch-wise. The pulper rotor includes pumping vanes and deflaking vanes to create a strong circulation of the stock and a powerful disintegration effect (defibrication) while rotating. For secondary fiber applications, the pulper is operated continuously.
The D-type Pulper is specially designed to reduce the horizontal flow of the stock and reinforce vertical revolution flow hence more throughput. The D Pulper provides more than 20% improvement in capacity compared to the conventional pulpers with the same horsepower and consistency.
Principle
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Easy separation of fiber, with minimum fibre loss.
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The use of smaller perforation sizes in downstream screens.
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Low specific power consumption.
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Used for treating OCC, AOCC, NDLKC.
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The light & heavy reject can be discharged from the tub before being broke.
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Purger prevents contaminants build up in the pulper vat & helps in production increase.
Features
Technical Specification
Technical Specification
In the paper recycling process, contaminants like dust, pins, and plastic tend to hinder machine functionality, leading to low-quality paper and increased costs. Energy-saving, efficient, and with reduced power consumption, our D pulper ensures timely impurity removal and seamless operation. With Samarth Technology's D-type Pulper, Redefine Pulping Excellence!
In the paper recycling process, contaminants like dust, pins, and plastic tend to hinder machine functionality, leading to low-quality paper and increased costs. Energy-saving, efficient, and with reduced power consumption, our D pulper ensures timely impurity removal and seamless operation. With Samarth Technology's D-type Pulper, Redefine Pulping Excellence!