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High Consistency Pulper with

Decontaminator 

Samarth High Consistency Pulpers are equipped with a special cast cum fabricated H D screw rotor having three numbers of flights revolving at moderate speed. Due to gentle uniform slushing and flight profile, the rotor transmits energy which generates fiber-to-fiber friction at high consistency without any cutting of contaminants. The uncut plastics and other contaminants are then removed from the Decontaminator.

Principle

  • Mixed Waste     

  • Waste paper to be deinked
    (Newsprint / Writing Printing paper plants)

  • Brown grade (OCC / NDLKC etc) Kraft

  • Polycoated type of paper

  • Virgin pulp

  • Wet strength type of paper

Application

  • Easy separation of fibers and contaminants such as plastics, films, adhesives, etc. without cutting them and making their elimination easier in the Decontaminator.
     

  • High operating consistency from 15 to 18% depending on the type of furnish.
     

  • Good defiberating due to mechanical fiber-to-fiber friction and high operating consistency helps easy separation of Ink from the fibers.
     

  • Cuts down the consumption of Deinking chemicals substantially.
     

  • Low specific power consumption.
     

  • Defined degree of disintegration due to batch operation.
     

  • Belt drive upto 15m3.
     

  • Gear drive for pulper above 18m3 Rotor directly mounted on gear box output shaft.

Features

Technical Specification

Technical Specification

D Pulper

D Type pulper operates at low consistency and is ideally suited for brown-grade applications. The most integrated and modular concept for coarse contaminant removal at low and medium consistency with the Hydrapurge, Junk Trap, Drum Screen, and D Type Slusher Vat.

The D Type Pulper is equipped with a D Tub and Vokes type rotor. The pulper can be operated continuously or batch-wise. The pulper rotor includes pumping vanes and deflaking vanes in order to create a strong circulation of the stock and a powerful disintegration effect (defibrication) while rotating. For secondary fiber applications, the pulper is operated continuously.

The D-type Pulper is specially designed to reduce the horizontal flow of the stock and reinforce vertical revolution flow hence more throughput. The D Pulper provides more than 20% improvement in capacity compared to the conventional pulpers with same horse power and consistency.

Principle

  • Easy separation of fiber, with minimum fibre loss.
     

  • The use of smaller perforation sizes in downstream screens.
     

  • Low specific power consumption. 
     

  • Used for treating OCC, AOCC, NDLKC.
     

  • The light & heavy reject can be discharged from the tub before being broke.
     

  • Purger prevents contaminants build up in the pulper vat & helps in production increase.

Features

Technical Specification

Technical Specification

In the paper recycling process, contaminants like dust, pins, and plastic tend to hinder machine functionality, leading to low-quality paper and increased costs. Energy-saving, efficient, and with reduced power consumption, our D  pulper ensures timely impurity removal and seamless operation. With Samarth Technology's D-type Pulper,  Redefine Pulping Excellence!

In the paper recycling process, contaminants like dust, pins, and plastic tend to hinder machine functionality, leading to low-quality paper and increased costs. Energy-saving, efficient, and with reduced power consumption, our D  pulper ensures timely impurity removal and seamless operation. With Samarth Technology's D-type Pulper,  Redefine Pulping Excellence!